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Automating Micro-Optics Alignment with the Meca500

In this white paper by XVP Photonics, you’ll learn more about how Mecademic’s six-axis robot drives high precision and versatility in automating optics and photonics operations in a cost-effective way.

In photonics, fully automating a new product’s assembly line from the start is almost always unrealistic since high-precision multi-axis positioners are costly and have limited capabilities. The result is low profitability and challenges in scalability, so this kind of investment is rarely justifiable.

To explore more cost-effective options, XVP Photonics, a photonic product and manufacturing process developer, conducted a series of measurements with the Meca500, the world’s most compact and precise six-axis robot. They had one question: Can the Meca500 perform optical alignment and assembly tasks in a budget-constrained, low-volume product introduction?

In this white paper, you’ll explore how XVP measured the Meca500’s performance in optical alignment and other tasks such as parts handling and glue dispensing. You’ll also learn how the robot’s precision and flexibility make it ideal for meeting the requirements of micro-optic assembly.

Automating Micro-Optics Alignment with the Meca500
Automating Micro-Optics Alignment with the Meca500

Some key learnings

Here are some of Meca500’s achievements based on the observations made by XVP Photonics:

  • Performance metrics: 5.7μm repeatability, 0.9μm stability, 0.4μm resolution (linear)
  • Suitable for optical systems with focal lengths >0.5mm and mode sizes >5μm
  • Can perform multiple tasks beyond alignment (parts handling, glue dispensing)

Who should read this white paper

  • Optics and photonics companies looking for options in automation
  • Integrators and machine-builders in the optics and photonics ecosystem

About the Meca500

  • The world’s most compact and precise six-axis robot
  • A plug-and-work automation component
  • Easy to integrate via any computer or PLC
  • No training courses or software installations required

Want to learn more?